Water Jet Loom preparation equipment management and maintenance

2016-05-05

In recent years, with the majority of manufacturers use the equipment, digestion and absorption, and gradually explore the technical aspects of weaving a certain experience, and has been extensive exchanges and promotion. Our enterprise engaged in water-jet loom technology management for many years, by understanding about the business situation of imported looms device management, a brief summary of the preparation before water-jet looms device management problems, and equipment maintenance experience, for the peer reference. 1, in preparation device management is not enough attention to the problems. Prepare equipment before beginning the installation debugging mostly been good, so in the first two, will not be a big problem within three years, as well as facility managers underestimate the basic management of the device. Performance in equipment inspection and maintenance program can not quasi-phase implementation, maintenance personnel is relatively weak in the arrangements, the better to treatment allocation loom preservation personnel. 


The results of long-term development of the cause equipment maintenance and just lurk hidden equipment can not be ruled out. Check the eq In recent years, with the majority of manufacturers use the equipment, digestion and absorption, and gradually explore the technical aspects of weaving a certain experience, and has been extensive exchanges and promotion. Our enterprise engaged in water-jet loom technology management for many years, by understanding about the business situation of imported looms device management, a brief summary of the preparation before water-jet looms device management problems, and equipment maintenance experience, for the peer reference. 1, in preparation device management is not enough attention to the problems. Prepare equipment before beginning the installation debugging mostly been good, so in the first two, will not be a big problem within three years, as well as facility managers underestimate the basic management of the device. Performance in equipment inspection and maintenance program can not quasi-phase implementation, maintenance personnel is relatively weak in the arrangements, the better to treatment allocation loom preservation personnel. The results of long-term development of the cause equipment maintenance and just lurk hidden equipment can not be ruled out. 


Check the equipment operating manuals and other related content, the assessment is not in place. The introduction of equipment for maintenance of equipment, operational and other large have a more detailed explanation, it is only a matter of principle, the key is to combine production practices, development of relevant maintenance plan. In production, the plan is not much to be implemented, some companies just give up the inspections and examinations preparation equipment, no research of its prevention maintenance, technology development and other issues, foreign investors provided only limited information. Maintain the quality of personnel to be further improved, equipment maintenance standards. How to develop a new technology as soon as possible, to be caused by corporate leadership attention.


2, before preparations focus on strengthening technical training operators and maintenance personnel. Preparation equipment complex structure, high degree of automation, thus requiring operators to understand the production process and equipment performance, proficiency, accurate use of ministries switch, key functions. Master device-related knowledge through learning, training, and other forms of assessment, is the basic condition for employees engaged in the operation, combined with the production of technical operations, theoretical knowledge and practical ability irregularly assessment operatives; periodic seminars conducted by technical personnel, exchange of experience, sum law. For electrical parts, the company should focus on high skill level, composition and development center, specializing in more complex electrical problem, so they can never repair to repair the outside, both full play the enthusiasm of the technical staff, but also for business save money. Establish and improve various rules and regulations, adhere to the implementation of the letter. Before the introduction of the Loom preparation equipment completely broke our traditional equipment repair, maintenance, trucks and other related content, therefore, no need to implement the traditional repair system size. Structural features for new equipment, should focus on the maintenance of equipment preventive maintenance and maintenance, development of warping, sizing, and shafts, sub-cutter and other equipment maintenance program. According to the introduction of equipment for use, combined with the actual situation developed from a week → month → day → key maintenance projects annually, inspection standards, assessment indicators, which aims to achieve: the various parts of the device functions entirely correct, technical parameters displayed correctly, each rotation of the drive engagement connection no abnormal sound, machine parts intact, no pipeline leakage. By preventing the periodic inspection, maintenance, timely detection and repair damaged parts, to avoid major equipment accidents, especially in key components such as pulp sizing machine rollers once damaged, it is bound to cause a greater impact on production. 


Good lubrication management. Lubrication equipment maintenance is an extremely important part and key links, timely, accurate, reasonable lubrication equipment not only reduce friction, reduce the consumption function, reduce the need for wear, but also to extend the useful life of equipment, give full play to the effectiveness of required equipment. Lubrication preparation equipment mainly oil bath lubrication, centralized oil, butter mouth artificial injection, open connections and sliding parts chain lubrication for these characteristics, we have developed a lubrication strict "five." A pair of key provisions of Weekly lubrication points lubrication site inspections to ensure that key components of each high-speed rollers, cylinder, fans, etc. without losing oil, minimizing bearing wear, the chain of events occurs, the technician checked for lubrication points, appraisal, Director spot checks, assessment technician. Do meticulous division of labor, responsibilities clear. Electrical aspects. Preparation equipment prone to electrical fault is sizing machine, its performance is sizing machine does not start, driving the yarn jitter, stopping before and after are not synchronized, abnormal temperature and tension, this should do the following : regularly calibrated tension, check DC motors, sense amplifier parameters, adjusting circuit board electronic components, circuit boards special attention if decay, detecting electromagnetic valve is normal, check the rollers set pressure is reasonable, to see whether the transmitted pulse signal is correct, Check the circuit breaker is good. In addition, the impact of humidity on the electrical components of a large, generally can not exceed 80%, otherwise easily lead to electrical failure. Further work to do rodents, mice on the arbitrary destruction of the cable is difficult to be found.


uipment operating manuals and other related content, the assessment is not in place. The introduction of equipment for maintenance of equipment, operational and other large have a more detailed explanation, it is only a matter of principle, the key is to combine production practices, development of relevant maintenance plan. In production, the plan is not much to be implemented, some companies just give up the inspections and examinations preparation equipment, no research of its prevention maintenance, technology development and other issues, foreign investors provided only limited information. Maintain the quality of personnel to be further improved, equipment maintenance standards. How to develop a new technology as soon as possible, to be caused by corporate leadership attention.


2, before preparations focus on strengthening technical training operators and maintenance personnel. Preparation equipment complex structure, high degree of automation, thus requiring operators to understand the production process and equipment performance, proficiency, accurate use of ministries switch, key functions. Master device-related knowledge through learning, training, and other forms of assessment, is the basic condition for employees engaged in the operation, combined with the production of technical operations, theoretical knowledge and practical ability irregularly assessment operatives; periodic seminars conducted by technical personnel, exchange of experience, sum law. For electrical parts, the company should focus on high skill level, composition and development center, specializing in more complex electrical problem, so they can never repair to repair the outside, both full play the enthusiasm of the technical staff, but also for business save money. Establish and improve various rules and regulations, adhere to the implementation of the letter. Before the introduction of the Loom preparation equipment completely broke our traditional equipment repair, maintenance, trucks and other related content, therefore, no need to implement the traditional repair system size. Structural features for new equipment, should focus on the maintenance of equipment preventive maintenance and maintenance, development of warping, sizing, and shafts, sub-cutter and other equipment maintenance program. According to the introduction of equipment for use, combined with the actual situation developed from a week → month → day → key maintenance projects annually, inspection standards, assessment indicators, which aims to achieve: the various parts of the device functions entirely correct, technical parameters displayed correctly, each rotation of the drive engagement connection no abnormal sound, machine parts intact, no pipeline leakage. By preventing the periodic inspection, maintenance, timely detection and repair damaged parts, to avoid major equipment accidents, especially in key components such as pulp sizing machine rollers once damaged, it is bound to cause a greater impact on production. 


Good lubrication management. Lubrication equipment maintenance is an extremely important part and key links, timely, accurate, reasonable lubrication equipment not only reduce friction, reduce the consumption function, reduce the need for wear, but also to extend the useful life of equipment, give full play to the effectiveness of required equipment. Lubrication preparation equipment mainly oil bath lubrication, centralized oil, butter mouth artificial injection, open connections and sliding parts chain lubrication for these characteristics, we have developed a lubrication strict "five." A pair of key provisions of Weekly lubrication points lubrication site inspections to ensure that key components of each high-speed rollers, cylinder, fans, etc. without losing oil, minimizing bearing wear, the chain of events occurs, the technician checked for lubrication points, appraisal, Director spot checks, assessment technician. Do meticulous division of labor, responsibilities clear. Electrical aspects. Preparation equipment prone to electrical fault is sizing machine, its performance is sizing machine does not start, driving the yarn jitter, stopping before and after are not synchronized, abnormal temperature and tension, this should do the following : regularly calibrated tension, check DC motors, sense amplifier parameters, adjusting circuit board electronic components, circuit boards special attention if decay, detecting electromagnetic valve is normal, check the rollers set pressure is reasonable, to see whether the transmitted pulse signal is correct, Check the circuit breaker is good. In addition, the impact of humidity on the electrical components of a large, generally can not exceed 80%, otherwise easily lead to electrical failure. Further work to do rodents, mice on the arbitrary destruction of the cable is difficult to be found.